Forging a Copper Damascus Katana

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Published 2022-08-07
#tyrellknifeworks

Today's build will be forging a copper damascus katana! This one has been a long time in the making so enjoy! (links below!)

Get an apron like mine: www.butlerbuilt.us/

My Website: www.tyrellknifeworks.com/
My Instagram: www.instagram.com/tyrellknifeworks/
My Patreon: www.patreon.com/tyrellknifeworks

Abrasives by Brodbeck Ironworks: brodbeckironworks.com/

Full List of Product Links:
General Tools
Wen Horizontal Bandsaw - amzn.to/3nS7Vzi
Horizontal Bandsaw blade: amzn.to/2VctTTZ
Wen Drill Press: amzn.to/2YkqfG1
Wen Portable Bandsaw: amzn.to/3aKJvDX
Titanium 200 Welder: amzn.to/3jkqNoQ
Bosch 4.5" Angle Grinder: amzn.to/36I2tbA
5" Vice: amzn.to/34PvAsF
Kant Twist 2" Clamp: amzn.to/3wp1hoB
Vice for quench plates: amzn.to/3hlZd9M
Checkering/Jimping File: amzn.to/34L2SJa
Magnetic Plastic Vise Jaws: amzn.to/3aLL4lh
Metal Ruler pack: amzn.to/2WOkHmr
Equal Distance Tool - amzn.to/2JoMUgD
Epoxy Color Powder pack: amzn.to/3nXgtoC
Edge/Center finder: amzn.to/38E3vFJ
Magnetic Angle Meter: amzn.to/3aKLBUo
123 Blocks: amzn.to/3hyhFwl
Height Gauge: amzn.to/3hnqF7a
Surface Plate (6" x 18"): amzn.to/2MdzEfR
Blue Dykem: amzn.to/2WQ4k8Q
Center Drills: amzn.to/3mTn3ev
Cle-Line Drill bits: amzn.to/3mMpTSo
Countersink Drill bits: amzn.to/38DoecD
Digital Calipers: amzn.to/3MzGmaH
Photography Light Box: amzn.to/3sFvOgh
Gas shock (10", 35lbs): amzn.to/3qM81JH
Nicholson Files: amzn.to/3dFLDyv
Nicholson 6" Files: amzn.to/3bnMJ0f
Nicholson Needle Files: amzn.to/3dGJS3Z
Carbide Burrs: amzn.to/2O2qjc8

Forging
Copper Roll (6"x120"x0.020"): amzn.to/3eTermn
Propane Torch: amzn.to/3kOxHoW
Bolt Jaw + Wolfjaw Tong set: amzn.to/2XZEIKs
Offset Knife Tongs: amzn.to/3ATXGks
Forge Scale Brush: amzn.to/3nWWgyY
Parks 50: amzn.to/3mV4eYd
Hardness Files: amzn.to/2L3O41C
Ferric Chloride: amzn.to/2TNZSt7
100 lbs propane tank: amzn.to/3hnqhFK
Propane adapter: amzn.to/34OM6Jf
Pyrometer Gun (-2700deg): amzn.to/38HVgIy
Rigidizer: amzn.to/2M6otoZ
Kaowool 24x24x2: amzn.to/3ht50KT
Stainless Steel double forge burners: amzn.to/37RFFqG
2" Gate Valve: hamzn.to/3NcdS5R
1/4" Solenoid: amzn.to/3zX1SlS
1/4" Ball Valve: amzn.to/2M89evP
1/4" Needle Valve: amzn.to/3hne18d
Pulley Block: amzn.to/3rHkn7k
6" Inline 440 CFM Blower: amzn.to/3OdkJgx
6" to 3" Fan Reducer: amzn.to/39IOYNw

Grinding / Sanding / Finishing
1500 Grit Hamon polish: amzn.to/3lekHrW
Belt Cleaning Stick: amzn.to/3hoyzwY
Dust Collection System: amzn.to/34QqsVc
Loc-Line Dust Collection Tubing - amzn.to/3hlri17
Mother's Wax: amzn.to/2WQILF6
2x72 Leather Belt: amzn.to/3hqtdRZ
Sanding Drum Set: amzn.to/34MSlgB
Sanding Drum Sleeves: amzn.to/3rA6nMn
Grinding Wheel (variable speed grinder): amzn.to/3ppMSV2
DuraGold 220 grit Roll: amzn.to/3aK9TxI
Brownell Oxpho Cold Blue: amzn.to/3aTzcgO

Leatherworking
Thread spacing tool: amzn.to/3psKcpw
Springfield Leather 13ft Double Shoulder: amzn.to/3psoNgl
Dragon Scale Stamp: amzn.to/3prNidr
Basket Weave stamp: amzn.to/34NO0dd
Stone stamps (combo pack): amzn.to/3rysUJp
Dye - Dark Brown: - amzn.to/34QpbgS
Dye - Burgundy: amzn.to/37S1yGH
Dye - Light Brown: amzn.to/37RHx2Q
Dye - Tan: amzn.to/2KHR4kj
Dye - Blue: amzn.to/34Mbpfd
Snaps: amzn.to/2WPj1Jy
Daubers: amzn.to/3ugJIWJ

Hydraulic Press
13 gpm Pump: amzn.to/3yZPhfm
Switch: amzn.to/3pyqrx7
Valve: amzn.to/2KId7am
Oil Filter: amzn.to/37SJDzG
Motor: amzn.to/38KohDQ
Reservoir: amzn.to/37To4Pj
Coupler: amzn.to/34MR7Sx

Surface Grinder
Slide table: amzn.to/3sFvKwM
Magnets: amzn.to/3sCMCV7
Linear Guide rail: amzn.to/3thKGBE

(These are Amazon Affiliate Links and this channel gets a commission with no cost to you)

All Comments (21)
  • For those asking: 1) This one is already sold. I do not do custom orders because this is just a hobby and I only sell what I make or the channel. I have some knives available on my website, check those out (link in every video description). 2) Yes I'm aware that the curve in a traditional katana is from the heat treating process. I chose to not differentially heat treat this blade because it is damascus-cladded. If you apply clay and get a hamon, the steel above the hamon will be soft and the damascus will look terrible. The copper takes the place of the hamon aesthetically and also provides shock absorption. 3) The copper bond is very strong. The copper in the blade is a thin sheet over the central core of high carbon steel which is also the cutting edge. The copper brazing bond is in excess of 70000 psi in tensile strength and you'll destroy the blade before you shear the layers apart. 4) Galvanic corrosion requires the presence of an electrolyte (like saltwater). Keep the blade clean and dry and oil it on occasion like you should with any carbon steel blade and it will last a lifetime. Basically if you keep the steel from rusting, the copper will be just fine. Thx.
  • This dude is a welder, carpenter, fabricator, painter, engraver, all on a master level. Pretty cool.
  • @valentineX1X
    Probably the most gorgeous piece I've seen in a long time. Absolutely phenomenal.
  • @tcellison1998
    This dude doesn't just make swords and knives. He creates art. Absolutely stunning art. If somebody stabbed me with this sword i would apologize for getting it dirty.
  • @goldentoast0193
    This is easily the most gorgeous “Dark and Edgy” sword I have ever seen. The marbling of the Damascus is sensational. The detail work on the handle and guard are beautifully executed. Props to you! 11.5/10 on this one!
  • @HexLabz
    This blade looks like it could be a blade of legend. Seeing the finished reveal left my jaw down and speechless. Truly beautiful piece.
  • @riachaaan6463
    I am Japanese and have the opportunity to see swords on a daily basis and I must say your swords are beautiful.
  • @hash7892
    Man... the samurais would literally kill for this sword! Gorgeous piece!!!!
  • @Xan1333.
    the final result on the blade gave me chills, it looks beautiful.
  • @cmshap
    Aside from wanting to say this is an absolutely gorgeous piece, I wanted to comment on the graphics you added to represent the billet during the initial forging process. That was actually very informative and helpful, and I haven't seen that on other channels.
  • @user-vs9de9fy2c
    素人で全然わかりませんがかっこいい刀ですね!分析的で専門的な素晴らしいチャンネルです。 それと同様に機械も定規も無しに刀を作る日本の職人さんは凄いんだなって思いました、すべての職人さんに敬意を。
  • What an astonishing array of skills. It seems like a lifetime wouldn’t be enough to acquire them all. Beautiful!
  • @mossabDiae
    I'm a software developer, somehow YouTube suggested this video to me and I ended up fully watching it .. The passion and hard work you're putting into this is amazing, the beautiful result totally reflects that. You have my respect.
  • @Sierra-tx1we
    wow what astonishing idea to make the Hammon with copper never saw something like that!! WOW You are truly a master at your work. One thing i learned in kitchen, when you put water in hot oil it'll explode and make the vapors oil flammable, so when you quench and you using oil, in my personal opinion you don't want to blow in the oil cause you'll make more flammable adding water to the oil. Your works should be exposed in a museum !!
  • @sportschad
    This is probably the most beautiful sword I've ever seen.
  • I just want to say that the visual representation of how the pattern was formed is genius, and is great for helping the viewer keep track of the pattern.
  • @Yahya98
    Man the colour, the contrast, its just so gorgeous, the process is even more satisfying and informative. you just got yourself a lifetime subscriber
  • @mrmagunga2788
    This video was posted almost a year ago and he still replies to comments. This guy clearly loves what he does. Beautiful piece man.
  • @36shadowboy
    Usually i dont like Damascus but this is insanely beautiful i love how much contrast there is