I made custom 3D printing filament with my Logo inside!

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Published 2024-04-20
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I wanted to find out if I could resize my old 3 mm filament into a modern 1.75 mm filament, which led me onto a journey of making custom multi-color filament with incredible details on the inside. This method also allowed me to create a sample of TPU-Core PLA filament that tremendously improved the impact properties of my printed samples, all made on rather in-expensive equipment. Let's find out more!

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Hart et al, Tough, Additively Manufactured Structures Fabricated with Dualā€Thermoplastic Filaments(purchase): onlinelibrary.wiley.com/doi/10.1002/adem.202070013
Advances in FFF Manufacturing Processes for Improvements in Interlaminar Fracture Properties of AM Polymers(pdf): additivemanufacturingseries.com/applications-oct-2ā€¦

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Chapters
00:00 Introduction
02:00 3 mm filament to 1.75 mm filament
05:50 WInFiDEL Sensor
06:41 Sponsor
8:15 Using the WInFiDEL Sensor
9:14 Multi-Color Filament
12:50 My Logo in Filament
14:50 Multi-Material Filament (TPU-Core PLA)
16:41 Applications
17:15 Prospect

#3Dprinting #Filament #Engineering
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All Comments (21)
  • @CNCKitchen
    QUESTION: Which material combinations would you like to see and why?
    Want to get your 3D prints to the next level already today? Check out our Heat Set Inserts and Tools at cnckitchen.store/ (Free shipping worldwide starting at ā‚¬100).
  • @timseguine2
    "Yo Dawg, I heard you like layer adhesion problems. So I put layers in your filament so you can have layer adhesion problems while you're having layer adhesion problems."
  • @mannycrafts
    Wow, this is insane. Mans maxed out his engineering level and just grinding sidequests now.
  • @dittot
    Roughly every year or so, someone makes a completely game-changing 3D printing video showcasing an inventive new way of doing things which could open up so many new possibilities. This is one of those.
  • I work maintenance in a cable factory. The first 5 minutes of the video were pretty much most accessories of an extruder re-invented lol. You should really look up Kabmak extruders to get some inspirations because there are things like vacuum attachments and straightening rollers that could be added even to your machines. You could also add a mechanical brake to the pay-off spool to add pre-tensioning and it would make the plastic more consistent as it would feed through straight. The rollers serve the same purpose, but for wobbly lines. Another important addition would be a hot air blower to pre-heat the filament so you couldn't have to run a volcano type nozzle or anything special. You would need a lot less forces on that filament if it went into the nozzle already at say 50C. As for what you could be adding to it? Oh boy! Make 3 separate filament pay-offs with U-shaped "shells" on 2 of them and one filler. You could just add nylon strings or fishing line to the center spool and print multiple times as much filament at once. Hell, add a caterpillar-type tensioner brake to it and you're gonna have time to change filament on the go without interruption if you find a way to weld them in between.
  • @OldCurmudgeon3DP
    Hard candy is made in a similar fashion. All the design is created in a large (8-9" diameter) chunk then stretched into the final bite-size form. The pattern is retained through the stretching process same as with yours.
  • @ac281201
    4:13 This phenomenon is actually a result of two combined effects: necking and strain hardening. When tension is applied to the nylon filament, it begins to undergo plastic deformation at its weaker points, leading to a reduction in diameter. At the same time, the nylon string strengthens in these areas of reduced thickness, which concentrates the strain on the thicker segments of the string. The combination of these effects causes the string to shrink to a new, constant diameter before ultimately breaking.

    Articles for more information:
    https://en.wikipedia.org/wiki/Necking_(engineering)
    https://en.wikipedia.org/wiki/Work_hardening
  • @lescarneiro
    This TPU core experiment is just GENIUS! That's why I love your channel, you do science with your experiments, not just funny things for likes and subs
  • @tomallo99
    That's insane, really, creathing a visible logo INSIDE of a filament spool, with hardware that's DIY and accessible to a hobbyist? Man, you just keep on delivering bangers, your ingenuity is amazing
  • @XVRickXV
    You could think of the TPU as muscle and the PLA as bone and have them switch places. The tpu absorbing more impact on the outside and the PLA receiving less shock because of being shielded by the flexible TPU the same way that flesh protects bones most of the time. Awesome experiment!
  • @cfeigel
    The WInFiDEL sensor lets you measure filament diameter. Now you can implement a PID loop to automatically figure out the proper temperature at a given speed. If you want faster production, turn up the speed and the PID should correct for the change.
  • @AndrewAHayes
    This is why I love this channel, most of the other channels I used to watch are either all doing Voron builds or reviewing the same printer that's been done a hundred times already.
    This channel is unique!
  • So many new ideas continue to pop up in 3D printing. Non-planar printing, arc overhangs, and now you are showing off multi-material filaments. Ten years from now, 3D printing is going to be absolutely off the charts.
  • @MarcStollmeyer
    Embedding your logo in the filament is such a flex and extra way of tagging your prints as genuine.
  • @lukesmith9059
    I would love to see more videos on metamaterials! If the stiffness of the tpu-pla is close to normal pla it would truly be the king of all printing materials for parts that don't need high temperature resistance.
  • @loganluckless372
    I work at a company called Hills inc. where we do cross section logo fibers and other wild multi extrusion projects. Cross section logo fibers like that are used a decent amount in industry by basically making a dot matrix on the core of each fiber and routing the colored polymer to it's place in the matrix.
  • @skelliton_67
    The nylon string reducing in diameter when tensile force is applied is called "necking". I got this definition from google, "In engineering and materials science, necking is a mode of tensile deformation where relatively large amounts of strain localize disproportionately in a small region of the material. The resulting prominent decrease in local cross-sectional area provides the basis for the name neck."
  • @Avets610
    Always pushing the limits of 3d printing, great job. The watermark filament honestly blew my mind.
  • @not2unknown1
    A PLA core with a water soluble PVA mantle could create interesting structures or grids when you print it and put it in water. Kind of like how aerogel is made, but bigger.
  • @FTBT3D
    That TPU/PLA is so cool! what a great experiment